3D Printing Workflow

Workflow

Since the 3D Printer device types at the GSD are each accessed differently, there are three distinct workflows, as described below.

If you find it convenient, you may wish to save files to 3DTMP on your personal device so you can share them more easily with Lab staff for consultations.

Self-Serve Bambu P2S Printers (Using own Material):

1. Prepare 3MF File
2. Log in to Simply Print (Select Education and “Harvard University”)
3. Prepare G-code using a Slicer
4. Load Material and Build Plate into Printer
5. Send GCode to Printer
6. Monitor Print Progress
7. Retrieve Parts, Materials, and Build Plate Promptly
8. Remove Support Structures as Necessary

Self-Serve Bambu P2S Printers (Billable):

1. Prepare 3MF File
2. Log in to Simply Print (Select Education and “Harvard University”)
3. Prepare G-code using Slicer
4. Load the Build Plate into the Printer
5. Send GCode to “Billable” Printer
6. Monitor Print Progress
7. Retrieve Parts and Build Plate Promptly
8. Remove Support Structures as Necessary

Full-Serve Objet 260 (Billable):

1. Prepare STL File
2. Upload STL to Online Job Submittal Form
3. Respond to Communication from Lab Staff
4. Retrieve Parts Promptly
5. Remove Support Material as Necessary
6. Full-Serve Objet 260 and Bambu X1 Printer (Billable):

Full-Serve Bambu X1 Printer (Billable):

Prepare 3MF files

1. Open in Bambu Studio
2. Prepare 3MF File
3. Upload 3MF to the Online Job Submission App
4. Respond to Communication from Lab Staff
5. Retrieve Parts Promptly
6. Remove Support Material as Necessary

Prepare 3MF Files

Regardless of the device type chosen, all 3D printing at the GSD requires students to prepare a printable 3MF or STL file.

While this can be accomplished in most 3D modeling applications, the most commonly used application at the GSD is Rhino, so the following may reflect terminology specific to that application.

1. Prepare your Rhino geometry for 3D printing. Some things to keep in mind:
   • Make sure the model is located near the World Top Origin. The geometry scale should be 1:1 to the size of the printed part.
   • Pay attention to feature sizes and wall thicknesses, ensuring they remain above the recommended minimums.
   • Volumes must be closed.
   • Use boolean operations to create one closed volume for each part. Avoid creating intersecting volumes.
   • Avoid creating coplanar surfaces that touch each other.
   • Avoid creating shared edges between two adjacent volumes (non-manifold edges).
   • Surfaces must not “twist” to be on both the inside and outside of a volume.
2. Ensure the polysurfaces or meshes:
   • is watertight (no holes)
   • has no non-manifold edges
   • all normals are unified (point in a consistent direction)
3. Convert model units to millimeters, without scaling.
4. Export model as .3mf or .stl file (binary coding)
   • If the file size exceeds 25 MB, the mesh settings may need to be changed to produce fewer, larger triangular faces.

For more detailed information associated with each device type, see Device Types and Tutorials.

Submit File

The Fabrication Lab staff will provide 3D printing services to students for the Objet 260 and Bambu X1 multi-material printers only. All other 3D Printer types are self-serve.

Step 1:

Submit form online, uploading file(s) and selecting a material for each file.

Step 2:

Monitor the application and Microsoft Teams for changes in job status (eg. approved, estimates, returned for correction, completed, pick-up date/time, billed).

Be attentive to email notifications from Microsoft Teams. Lab staff will contact you if there are questions or issues with your file(s) that need to be addressed.

Once estimates are provided, you will need to approve these estimates through the application before printing starts. Once the print has started, it cannot be canceled from the application, and you will be billed for any materials consumed.

Step 3:  

Retrieve completed parts from Gund L40C.

Applications

3D Printer Hours

While the Self-Serve 3D Printers are typically available whenever Gund Hall is open during the academic semesters, hours may be limited in the summer and between semesters. The Full-Serve Printers are TA-Operated and can be reserved using the FabJob App.

Check the Calendar to determine when Technical Assistants are on duty or whether the space is closed.

View the 3D Printing Room Front Camera, Gund 3rd floor

View the 3D Printing Room Back Camera, Gund 3rd floor

Need Help?

Contact a 3D Printer Technical Assistant by email at [email protected] or visit us in Gund L40 or adjacent to the Gund 3rd Floor South Printing Room during the office hours listed on the Calendar.

Reserve the 3D Printer

Please use the FabJob App to reserve the multi-material 3D printers.