Announcements
- End of Semester LimitsTime limits will be in effect Saturday, November 30th – Tuesday, December 10th, inclusive.
- Required TrainingStudents are encouraged to complete training as early as possible. All returning students, faculty and staff must complete the Fabrication Lab Refresher.
- Reserving Machine TimeReserve Machine Time using the FabJob App. Use a TMP folder for short-term file storage for walk-up use and consultations.
Those interested in using the Zünd have two options:
- Schedule a cutting appointment using the Microsoft PowerApp.
- Prepare CAD File
- Adobe Illustrator
- Upload File to App
- Respond to Communication from Lab Staff
- Schedule Cutting Appointment
- visit Gund L33 during Scheduled time
- Zünd Cut Editor
- Zünd Cut Queue
- Zünd Cut Center
- Parts are Cut
- Walk-in use for jobs in limited materials and methods (see policies):
- Prepare CAD File
- Adobe Illustrator
- Save file(s) to ZUNDTMP
- visit Gund L33 during Office Hours (see calendar)
- Zünd Cut Editor
- Zünd Cut Queue
- Zünd Cut Center
- Parts are Cut
In either case, please prepare your Adobe Illustrator files in advance, following the Zünd Layer Naming Convention so that the layer information can be easily imported into Zünd Cut Editor.
Prepare File
Please make sure the layers in your file are set up according to the chart below in terms of layer name, so that the drawing can correctly translate into the Zünd software and is more easily understood by Lab staff (see File Prep for more detailed information).
The Zünd software can only execute geometry that is 2D and vector based. It cannot accept BMP, JPG, PNG or 3D models. We can control the depth of certain operations (Score, Crease, Route, Engrave, etc.), but cannot perform true 3D movements.
Layer names should not contain special characters or punctuation. Sub-layers names will export with “:”, breaking the import into Cut Editor. Provide clean geometry – remove duplicate lines and join contours for efficient execution.
Layer Name | Use |
---|---|
NO PRINT | Notes and reference geometry that will not be used above |
Registration Dot | 1/4″ black dots to align cuts to the printed graphic elements. (Note: will not recognize dots larger than 3/8″) |
Stock | Perimeter of material |
Cut | Through-cuts: cut order not important |
Cut_Inside | Through-cuts: window-like features cut first |
Cut_Outside | Through-cuts: part perimeter features cut last |
Score_[number] | Partial cuts, defined as % depth, from top |
Draw_[color] | Features to draw with ball-point pen, marker or Sharpie. (Note: our selection varies, may need to provide your own custom colors or line weights.) |
Bevel_[degree]_Inside | Through-cuts: at angle from horizontal, point of blade toward cut |
Bevel_[degree]_Outside | Through-cuts: at angle from horizontal, point of blade away from cut |
Vcut_[degree] | Partial cut, removing material thickness to allow for fold |
Route_Interior | Through-cuts: bit stays to inside of closed curves |
Route_Exterior | Through-cuts: bit stays to outside of closed curves |
Engrave_E | Partial cuts: along curve, using v-engraving bit |
Engrave_R | Partial cuts: along curve, using flat-end router bit |
Engrave_Fill | Partial cuts: remove material within closed curve |
For more detailed information and template files, see File Preparation.
Submit File
- Individuals must provide their own materials (and are advised to bring extra to allow for some test cuts).
- Files submitted must meet the requirements described within the File Preparation instructions. One file should be prepared for each sheet that needs to be cut.
Step 1:
The Fabrication Lab staff will review files submitted to the Job Queue and notify individuals of any needed changes, or approve the job for scheduling. Some jobs do not require approval before scheduling.
Upload files, specify materials for each job, and provide additional details in the notes.
Step 2:
- If cutting more than one material type (including thickness), submit multiple jobs.
- One file should be prepared for each sheet of material that is cut.
Communicate.
Be attentive to posts to Teams and emails from [email protected]. Lab staff will contact you if there are questions or issues with your file(s) that need to be addressed, and will notify you of when the job is approved to be scheduled.
Step 3:
Once approved, return to the App to schedule time on the Zund to cut the job.
Note: Some jobs, based on material type, do not require TA review nor approval and can schedule time on the machine immediately upon submission.
Step 4:
- Come during your scheduled cutting appointment or during posted Walk-in Hours.
- If unable to complete all files or jobs during the scheduled time, walk-in hours may be used or another appointment may be scheduled.
- Please cancel or reschedule reserved time at least 2 hours in advance if you are unable to attend your scheduled cutting appointment; repeat no-shows will result in loss of future access.
Meet with a Zünd TA in Gund L33 to cut your files.
Applications
Software | Workflow | Responsibility |
Rhino | Set-up File, Organize Layers | Student |
Adobe Illustrator | Double-Check Layer Names, Organize Artboard | Student |
Microsoft SharePoint | Save Files for Walk-In Use to ZUNDTMP | Student |
Microsoft PowerApp | Submit Files, Choose Materials | Student |
Microsoft Teams | Communicate | Lab Staff + Student |
Cut Editor | Assign Method to Layer, Add Registration Method | Lab Staff |
Cut Queue | Files Ready to Cut | Lab Staff |
Cut Center | Assign Tools and Settings to Method | Lab Staff |
Zünd Cutter Hours
We have two Zünd Cutters available during Office Hours: one is for walk-up use (available for limited material types), the other can be reserved using the FabJob App.
Check the Calendar to determine when Technical Assistants are on-duty.
Need Help?
Contact a Zünd Cutter Technical Assistant by email at [email protected] or visit Gund L33 during the office hours listed on the Calendar.
Zünd Room Camera
View the Zund Room Camera, Gund L33
(Must be connected to the Harvard network by being on-campus, or connected via VPN to view remotely.)
Reserve the Zünd
Please use the FabJob App to reserve time on the Zünd.
The Fabrication Lab is intended for the use of the faculty, staff, and students enrolled in courses at the Graduate School of Design pursuing academic work. Please see our Policies page for more information.